Taking a Closer Look at Automatic Lubrication Systems

Understanding the different parts and mechanisms of automatic lubrication systems will help you choose the right product for your needs and troubleshoot potential problems. Automatic lubrication systems can dispense the ideal amount of lubricant at the perfect time while your equipment is in use. At Grohall, we offer a range of quality lubrication and petroleum equipment for the mining and industrial sectors. Here is a guide to understanding the different parts and components of automatic lubrication systems. 

The Parts of an Automatic Lubrication System

Automatic lubrication systems consist of a variety of parts and components that work together to supply lubricant to your equipment. While different systems are configured in different ways, they each consist of the same basic parts and components:

  • Pump and Reservoir – The reservoir stores the lubricant, dispenses it, and distributes it in an even flow via the pump. The pump your system has will depend on its brand and how complex it is. There are different pumps for different liquids and fluids.
  • Controller – The controller acts as the brains of the automatic lubrication system. It activates the system and monitors it to ensure proper and consistent lubrication. Depending on the system you have, the controller can operate on a time-based or cycle-based mechanism. It can also track cycle completion, system pressure, low lubricant levels, and more.
  • Metering Devices – The metering device measures and delivers the right amount of lubricant at the right time. It offers accurate, reliable results, even during extreme or long-running operations. 
  • Hoses and Fittings – The hose distributes lubrication from the reservoir to the lubrication points. The fittings attach the hose to different points.
  • Accessories – Your automatic lubrication system can be fitted with a variety of accessories that accomplish different tasks.

Types of Automatic Lubrication Systems

There are a few different types of automatic lubrication systems:

  • Single-line Systems – A single-line system is the simplest type of automatic lubrication system. It consists of a pump, a single supply line, and injectors. The pump starts and stops pressure, which prompts the injectors to deliver lubrication along the pressure line to the lubrication points. 
  • Dual-line Systems – A dual-line system consists of two supply lines, a change-over valve, and dosage blocks. The two supply lines alternate delivery of the lubricant to the dosage blocks. This system uses an adjustable pause time between cycles, which makes it ideal for large systems.
  • Progressive Systems – A progressive system is much more complex. It uses a central pump and a series of metering blocks to dispense lubricant to the lubrication points. These dosage blocks are connected by measuring chambers, which hold pistons that eject lubricant to each outlet. 

Benefits of Choosing a Quality Automatic Lubrication System

Investing in a quality, durable, and reliable automatic lubrication system offers many benefits:

  • Improved workplace safety
  • More reliable and consistent equipment lubrication
  • Increased equipment lifespan
  • Reduced downtime
  • Cost savings over time
  • Improved accuracy of equipment lubrication
  • Reduced environmental impact of machinery

To get expert advice on the right automatic lubrication system for your needs, contact our knowledgeable team at Grohall. Call us now at (520) 622-4263 or 1-800-624-0003, or email us at sales@grohall.com to learn more about our selection of automatic lubrication systems in Arizona.